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NCT Number: NCT06853054

Seeking for Perfected Aortic Arch Reconstruction Using a Graphically Designed Patient-specific Surgical Patch

Vascular Reconstruction is one of the most challenging areas of surgery, the surgeon has to create a completely watertight reconstruction without any narrowing or deformity that will restore normal flow characteristics, even at high pressures. Nowhere is this more challenging than in neonatal heart surgery where babies born with aortic arch narrowing or underdevelopment are one of the commonest life-threatening cardiovascular conditions.

Reconstruction not only has to recreate normal anatomy but also allow for subsequent growth and development.

Until now, surgical reconstruction depended on the surgeon's subjective assessment of the anatomy and a best estimate of patch shaping and design. New engineering techniques have enabled us to create 3D printed models of real hearts and then recreate the actual surgery on these models using a variety of engineered patches and different surgical techniques. These reconstructed models can now be placed in flow-testing rigs and undergo 4-dimensional flow imaging to provide high-fidelity velocity and shear force analysis that allow for precision design of the ideal geometry to give optimal flow.

This project will combine the skills of the largest team of neonatal heart surgeons in Canada, working with cardiac imaging experts, physicists and biomechanical engineers who are recognized as the world leaders in 3D printing technologies for congenital heart disease. Using a series of rigorous repeated tests and different designs we will define the ideal techniques and patch shapes and then translate this to real cases where a precision-shaped personalized patch can be created for each individual. Following up these babies as they grow with precision 3D scanning will show how these vessels are growing. Our mathematics-driven approach will make the surgery easier, shorter and more efficient. It will also provide more consistent surgical results among surgeons.

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Key information

Age range

0 month–2 month

Sex eligibility

All sexes

Study type

Interventional

Phase

Not applicable

Primary location

The Hospital for Sick Children

Toronto, Ontario, M5G 3X8, Canada

Location contact

Christoph Haller

SUB_INVESTIGATOR

Christopher Macgowan

SUB_INVESTIGATOR

Cristina Salvo

CONTACT

[email protected]

416-813-7654 ext. 228847

David Barron

SUB_INVESTIGATOR

Israel Valverde

PRINCIPAL_INVESTIGATOR

Osami Honjo

SUB_INVESTIGATOR

Owais Khan

SUB_INVESTIGATOR

Rita Nobile

CONTACT

[email protected]

416-813-7500 ext. 203633

Shi-Joon Yoo

SUB_INVESTIGATOR

About this study

Aortic arch reconstruction complications can be prevented or minimalized by personalizing the surgical technique and patch through mathematical computer modeling and 3D printing.

This is a feasibility study on the use of graphical 3D printing and flow modelling in the creation of personalized patch templates for the Norwood procedure and aortic arch reconstruction.

Patients undergoing the Norwood procedure as part of standard of care will be approached for consent. Patients who consent to the study will undergo a pre-operative contrast CT scan to design simulation models and to identify the most ideal aortic arch configuration. 3D printing of the sterilizable template will be done after computer-aided design of bespoke surgical patches and will be based on pre-operative imaging and simulation. The sterilizable patch template will be used by the surgeon as a guide to fashioning the precise size and shape of the patch.

A research CT scan will be done post-operatively, prior to patient discharge. The post-op CT scan will be used to create a 3D printed model of the reconstructed aortic arch, This 3D printed model will then undergo 4D MRI scanning as part of the analysis.

Patients will be monitored and followed closely post-surgery. They will be assessed by routine post-operative tests including standard of care imaging at 4-6 months after surgery.

Clinical outcome assessment at 6-12 months after surgery will be measured.

This data will be compared to surgical outcomes of a historical cohort of patients who had traditional patches.

Who can participate

Healthy volunteers accepted: No

Only the study team can determine whether someone qualifies for participation.

Inclusion criteria

  • Newborns, 0-2 months of age
  • Requiring a Norwood procedure and aortic arch reconstruction
  • Consent provided

Exclusion criteria

  • Consent not provided
  • Contraindications to contrast CT scans (allergy to contrast, kidney disease)
  • Any condition or diagnosis, that could in the opinion of the Principal Investigator or delegate interfere with the participant's ability to comply with the study, might confound the interpretation of the study results, or put the participant at risk

Treatment and study plan

Personalized patch template

Procedure

The personalized, sterilizable patch template will be used as the surgeon's guide in fashioning the precise size and shape of the surgical patch.

Primary outcomes

  1. Survival Rate (%): patient status (Alive/Dead)

    Time frame: In hospital, at 30 days and at 1 year follow-up

    Survival will be recorded based on patient status at the time of discharge (in-hospital), 30 days post-surgery, and at 1-year follow-up. The unit of measure will be the percentage of patients who remain alive at each of these time points.

  2. Hemodynamic Stability: Inotrope Requirement (daily score)

    Time frame: Post-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stability

    A scale measuring the need for inotropic support, based on the number and type of inotropic medications required. Inotropic support will be quantified on a daily score (ranging from 0 to a maximum score depending on inotrope usage).

  3. Hemodynamic Stability: Blood pressure

    Time frame: Post-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stability

    Measured in mmHg using a standard non-invasive sphygmomanometer or an arterial catheter for continuous measurement in the ICU.

  4. Hemodynamic Stability: Heart Rate

    Time frame: Post-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stability

    Measured in beats per minute (bpm) using ECG or pulse oximeter.

  5. Hemodynamic Stability: Oxygen Saturations (SpO2)

    Time frame: Post-op Day 1: Initial assessment within 24 hours of surgery, Post-op Days 2-7: Daily assessments during the first week post-surgery, 1 month, 6 months, 1 year follow up: Evaluation of ongoing hemodynamic stability

    Measured as a percentage (%) using a pulse oximeter.

Secondary outcomes

  1. Need for Re-intervention or Additional Surgeries (%)

    Time frame: During hospitalization, at 1 Month, 6 Months, and 1 Year Follow-up

    Patient status (Need for re-exploration, reoperation, or catheter-based interventions) measured by the percentage (%) of patients requiring additional surgical or catheter-based interventions.

  2. Incidence of Post-operative Complications (%)

    Time frame: Post-op Days 1-3, Post-op days 4-7, Post Discharge (1 month, 6 months, 1 year)

    Percentage (%) of patients with complications (e.g., renal dysfunction, infection, bleeding, metabolic distress)

  3. Growth Parameters at Follow-up: Weight

    Time frame: At hospital discharge, at 1 Month, 6 Months, and 1 Year follow-up

    Measurement of weight in kg

  4. Growth Parameters at Follow-up: Height

    Time frame: At hospital discharge, at 1 Month, 6 Months, and 1 Year follow-up

    Measurement of height (cm)

  5. Growth Parameters at Follow-up: Oxygen saturation in %

    Time frame: At hospital discharge, at 1 Month, 6 Months, and 1 Year follow-up

    Measurement of oxygen saturation SpO2 (%)

  6. Aortic Arch Dimensions (mm)

    Time frame: At pre-op, post-op day 1, and at follow-up: a 1 month, 6 months and 1 year post surgery

    Aortic arch dimensions in mm (measured in different sections of the arch: ascending aorta, proximal, distal, isthmus).

  7. Flow velocity

    Time frame: At pre-op, post-op day 1, and at follow-up: a 1 month, 6 months and 1 year post surgery

    Flow velocity in cm/s (measured using Doppler ultrasound or MRI 4D flow study).

  8. Cardiac Function (Ventricular Function and Valve Regurgitation) and Heart Structure (Atrial Septum Integrity)

    Time frame: At pre-op, post-op day 1, and at follow-up: a 1 month, 6 months and 1 year post surgery

    Qualitative assessment of ventricular function, the atrial septum, tricuspid regurgitation and neo-aortic regurgitation through echocardiography

  9. Long-term Reintervention or Complications

    Time frame: At 1 month, 6 months, and 1 year follow-up

    Percentage (%) of patients requiring reintervention or experiencing complications

  10. Incidence of Structural Issues (Pulmonary or Bronchial Compression) (%)

    Time frame: At post-op Day 1 and at 1 month, 6 months and 1 year follow-up

    Percentage (%) of patients with left pulmonary artery compression, left main bronchus compression, or aortic arch tortuosity as measured by CT or MRI scans.

Study contacts

Contact information is provided by the study sponsor or research team.

Cristina Salvo

CONTACT

[email protected]

416-813-7654 ext. 228847

Sponsors and collaborators

Lead sponsor

The Hospital for Sick Children

Other

Collaborators

  • Canadian Institutes of Health Research (CIHR)

Registry information

Official study title

A New Approach to Vascular Reconstruction Using Graphical 3D Printing and Flow Modelling to Create Personalized Precision Engineered Surgery

Important dates

Study start
2025
Primary completion
2028
Study completion
2028
First posted
Feb 28, 2025
Registry last updated
Aug 1, 2025

OpenTrials presents study information sourced from ClinicalTrials.gov. The official registry record should be consulted for the latest information.

View the official ClinicalTrials.gov record (opens in a new tab)

This listing is for discovery and informational purposes only. It is not medical advice, does not guarantee that a study is recruiting, and does not determine eligibility. Contact the study team and a qualified healthcare professional when considering participation.

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