Skip to main content
OpenTrials
Not Yet Recruiting

NCT Number: NCT07053410

Comparison of Dimensional Accuracy and Color Stability Between Direct 3D-printed and Thermoformed Retainers

This study aims to compare two types of orthodontic retainers used after active treatment to maintain teeth position. The retainers are fabricated using either direct 3D-printing or thermoforming methods. The study will evaluate which method provides better dimensional accuracy (fit) and color stability over time. Adult patients who have completed their orthodontic treatment will be randomly assigned to one of three groups, each receiving a different type of retainer. The research is conducted at the Faculty of Dental Medicine, Al-Azhar University - Assiut Branch. The goal is to help orthodontists select the most reliable and durable type of retainer for long-term use.

Not Yet Recruiting

Trial opening soon.

Get Notified

Key information

Age range

18 year and older

Sex eligibility

All sexes

Study type

Interventional

Phase

Not applicable

Primary location

Faculty of Dental Medicine, Al-Azhar University - Assiut Branch

Asyut, Assuit, 71511, Egypt

Location contact

Essraa H. Mohamed, BDS

CONTACT

[email protected]

00201159327869

About this study

This randomized clinical and laboratory study investigates the dimensional accuracy and color stability of orthodontic retainers fabricated using two different techniques: direct 3D printing and thermoforming. Patients who have completed active orthodontic treatment will be recruited and assigned to three groups. Group T1 will receive 3D-printed retainers, Group T2 will receive single-layer thermoformed retainers, and Group T3 will receive multi-layer thermoformed retainers…

Who can participate

Healthy volunteers accepted: Yes

Only the study team can determine whether someone qualifies for participation.

Inclusion criteria

  • Patients who have completed their active orthodontic treatment.
  • Adults aged 18 years and above.
  • Cooperative individuals willing to participate.
  • Patients with good oral hygiene and general health.
  • No systemic diseases that may affect treatment outcomes.

Exclusion criteria

  • Smokers.
  • Patients with a history of poor compliance with previous orthodontic treatment.
  • Patients with parafunctional oral habits (e.g., bruxism).
  • Patients undergoing retreatment due to relapse.

Treatment and study plan

Direct 3D-Printed Retainer

Device

Orthodontic retainers fabricated using direct 3D printing technology from digital STL models. The retainers are printed with biocompatible clear resin using an additive manufacturing process.

Single-Layer Thermoformed Retainer

Device

Clear orthodontic retainers fabricated by thermoforming a single-layer thermoplastic sheet over a 3D printed dental model using a vacuum forming machine.

Multi-Layer Thermoformed Retainer

Device

Orthodontic retainers fabricated using a multi-layer thermoforming technique combining different thermoplastic materials to enhance durability and fit accuracy.

Primary outcomes

  1. Mean Surface Deviation (mm) Between Retainer STL and Original STL Reference Model Assessed by 3D Superimposition After 1 Month

    Time frame: 1 month after retainer delivery

    Dimensional accuracy will be assessed by scanning each retainer and generating an STL file. The resulting STL will be superimposed on the original digital reference STL model using best-fit alignment in 3D inspection software (e.g., Geomagic Control X). The software will calculate the mean surface deviation in millimeters (mm). Results will be reported as mean ± standard deviation for each group (3D-printed vs thermoformed).

Secondary outcomes

  1. Color Change (ΔE) of Retainers Measured by Spectrophotometer Based on CIE L*a*b* System After 1 Month

    Time frame: 1 month after retainer delivery

    Color stability will be evaluated by measuring the color of each retainer before and after intraoral use using a spectrophotometer. The color change (ΔE) will be calculated according to the CIE L*a*b* color system formula. Results will be reported as mean ΔE ± standard deviation for each group. A ΔE value >3.3 will be considered visually perceptible.

Study contacts

Contact information is provided by the study sponsor or research team.

Essraa H. Mohammed

CONTACT

[email protected]

00201159327869 ext. 002

Sponsors and collaborators

Lead sponsor

Essraa hassan Hussein Mohamed

Other

Registry information

Important dates

Study start
2025
Primary completion
2027
Study completion
2028
First posted
Jul 8, 2025
Registry last updated
Jul 11, 2025

OpenTrials presents study information sourced from ClinicalTrials.gov. The official registry record should be consulted for the latest information.

View the official ClinicalTrials.gov record (opens in a new tab)

This listing is for discovery and informational purposes only. It is not medical advice, does not guarantee that a study is recruiting, and does not determine eligibility. Contact the study team and a qualified healthcare professional when considering participation.

Published trials that share one or more normalized conditions with this study.